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Integrated Thermal Systems for Critical Manufacturing Processes

Dalton Electric engineers custom thermal systems that integrate directly into equipment and tooling to deliver controlled, conductive heat transfer and repeatable thermal performance. We collaborate with OEMs and advanced manufacturers to stabilize heat-critical processes, reduce scale-up risk, and support regulated production environments where consistency and uptime are essential.

 

Dalton approaches heating as a system-level engineering discipline, not a catalog component.

WATT-FLEX®

PROCESS HEAT PRECISELY DELIVERED

Watt-Flex® Split-Sheath Cartridge Heaters make full contact with the bore wall for fast, efficient conductive heat transfer and uniform temperature distribution. Watt-Flex® helps manufacturers:

  • Accelerate equipment cycle time and increase throughput
  • Deliver more consistent part quality with uniform temperature distribution across the full heating zone
  • Improve yield and cut material waste in thermally sensitive production
  • Prevent bore seizure and minimize unplanned downtime
  • Lower total cost of heating and improve return on investment 

DIFF-THERM®

VACUUM DIFFUSION PUMP HEATERS

Diff-Therm® vacuum diffusion pump heaters use high-quality tubular heating elements swaged into grey iron castings to deliver long life, even heat distribution, and reliable power for high-vacuum processes.

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THE DALTON DIFFERENCE

Dalton Electric’s Watt-Flex cartridge heaters are engineered as a performance upgrade for industrial process heating, not a commodity replacement. By expanding outward when energized and contracting when cool, Watt-Flex® maintains full sheath-to-bore contact for efficient conductive heat transfer and easy removal.

This design, combined with a continuous axial heating coil and highly compacted magnesium oxide insulation, delivers higher throughput, improved finished part quality, and a lower total cost of heating. 

Precision Thermal Control for Critical Processes

Adaptive Design That Protects Tooling and Equipment

Built for Demanding Environments and Continuous Operation

PREVENT BORE SEIZURE

ELIMINATE UNEVEN HEAT

REDUCE COST OF HEATING

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REQUEST A CONSULTATION, QUOTE OR LITERATURE

Speak with a Dalton applications engineer about your current tooling, bore sizes, and production goals. We'll evaluate your process heating setup and recommend solutions to improve throughput, enhance product quality, and lower operating costs using Dalton-engineered heating technologies tailored to your application.